STIHL anti-vibration systems: healthier and more precise work

Anyone who works with power tools for long periods of time will appreciate the anti-vibration system (AV system). We present it to you in detail here.

Overview: Anti-vibration system  

  • Decoupling of the device handles from the drive train for reduced vibration 
  • Complex interplay of buffer and spring elements in the AV system  
  • Ideal for low-fatigue work that is gentle on the muscles, e.g. in forestry, gardening and landscaping, and construction
  • Different requirements for petrol, battery and electric power tools
  • AV system is an important part of compliance with occupational health and safety guidelines  

What does an anti-vibration system do?

The design and effect of the anti-vibration systems are basically the same in all STIHL power tools: the anti-vibration system decouples the device handles from the drive train for reduced vibration. It also serves to comply with occupational health and safety standards, which deal specifically with vibration exposure. 

The STIHL anti-vibration system is a finely balanced system in which the components of the drive, handles and AV elements (made of steel, rubber or the combination of both) are perfectly matched. The following rule of thumb applies: while soft AV systems can provide excellent isolation from vibrations, they can sometimes have an unwanted effect on how the device is handled. The tool behaviour is therefore optimised by computer for each device in real tool operation. 

At STIHL, we always focus on customer needs and benefit from our many years of experience. In this way, we always make commercially viable anti-vibration systems.

The heart of the anti-vibration system

Buffer and spring elements are at the core of every anti-vibration system. They are either made of rubber, steel or a combination of both. At STIHL, individual adjustments to the required structure are possible – we combine our spring elements with a complex stop system consisting of rubber and hard foam buffers.

Anti-vibration systems for different drives

STIHL power tools are either petrol, electric or battery-powered. The requirements for the anti-vibration system installed in the device vary depending on the type of drive.

A woman trimming a garden hedge in sunny weather with the STIHL HS 82 hedge trimmer

The STIHL HS 82 hedge trimmer allows you to work with minimal fatigue.

AV devices for horticulture and landscaping

High-torque engines ensure rapid progress in horticulture and landscaping. Power tools with the AV system reduce engine vibration and thus ensure low-fatigue work.

A man with a STIHL TS 500i petrol-driven cut-off machine cutting a steel bolt on a construction site

The AV system decreases engine vibrations in the cut-off machine.

AV tools – construction use

Precise cuts through concrete, asphalt, stone, structural steel or pipes are achieved with cut-off machines. Its AV system significantly reduces the transmitted engine vibrations – for effortless work even during longer periods of use.

Anti-vibration systems in STIHL tools: a selection

Anti-vibration systems and occupational health and safety guidelines

What an anti-vibration system means for tool operators is relatively clear: more comfortable operation of the device. But anti-vibration systems are also an important element of occupational health and safety for employers. 

These can be adhered to using various methods: either over a maximum permissible daily working time with the device or by falling below a vibration limit, which enables the device to be used without a time limit. An anti-vibration system therefore serves to fulfil the vibration guidelines for the daily running times relevant to professionals.

The STIHL anti-vibration system: origins

Our anti-vibration system can be found in all STIHL power tools where high vibrations occur due to the drive system. This applies to many power tools, from chainsaws to brushcutters, cut-off machines and hedge trimmers. However, what today ensures maximum comfort and health protection for many STIHL power tools has its origins in a chainsaw.

Old black and white shot of someone cutting a tree with the STIHL Contra chainsaw
The legendary STIHL Contra was launched on the market in 1959.

More specifically, in the now legendary STIHL Contra. When it was launched in 1959, it was the first saw that could be used to both fell and prune trees. But what was not really clear to anyone at the time of its introduction was that the high vibrations of the tool during regular use and in particular in combination with cold could lead to severe circulation problems in the user’s fingers – known as white finger disease.

To remedy this situation, STIHL began researching and developing an anti-vibration system for chainsaws, which was patented in 1964.

Old black and white close-up of someone felling a tree with the STIHL Contra chainsaw
The STIHL Contra can be used to both fell and prune trees.

This anti-vibration system was characterised by the decoupling of the handles from the engine via rubber elements. One year later, the anti-vibration system was already standard equipment in the new STIHL Contra, and in 1967, the 041AV chainsaw was also available with a fully integrated handle frame anti-vibration system. It consisted of a cast magnesium part comprising a carburettor and air filter, to which the rear handle was attached. This AV system was developed very quickly and, with some adjustment, transferred to other product groups. 

By the way, white finger disease is no longer a typical disease for forestry workers today, thanks to the combination of heated handles and anti-vibration systems in STIHL power tools.

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